Roll Bending Factory

Factories covered by Safa Rolling & Pipe Mills Company

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Phone Number021-88955617-9
Fax021-88958802
Postal Code1416634516
Post Box-
Working Hours-
Email[email protected]
Postal AddressSafa Bldg., Keshavarz Blvd., Dist. 6, Tehran, Iran

About Roll Bending Factory

This factory produces steel pipes of 20-64” in diameter, 7-8.3 mm thick and 6-2.12 m long. The production process at this factory is made by shaping and submerged welding asynchronous to direct weld seam.

This factory produces steel pipes of 20-64” in diameter, 7-8.3 mm thick and 6-2.12 m long. The production process at this factory is made by shaping and submerged welding asynchronous to direct weld seam.

Production line of Roll Bending Factory is located in a roofed area measuring 413 m * 60 m. The roofed and unroofed warehouses of this factory cover areas of 220 m * 30 m, and 413 m * 160 m, respectively.

This factory produces steel pipes of 20-64” in diameter, 7-8.3 mm thick and 6-2.12 m long. The production process at this factory is made by shaping and submerged welding asynchronous to direct weld seam. It is capable to produce pipes based on standards AWWA C200, API 5L and ISO 3183 for water, oil, and gas transmission lines. The capacity of this line is 675,000 tons per year and its consuming raw material is steel sheets. Haeusler Company of Swiss is the supplier of machinery for this line.

Roll Bending Products

This factory which was put into operation in 2002 produces pipes up to 16 m long to be used in water supply lines and industrial foundations, 20-20” in diameter and 25.4 mm thick according to standard AWWA C200 plus complementary demands of clients. The capacity of this factory is 75,000 tons per year.

In the production process of this factory, steel coil is first placed inside the machine, irregular parts at the two ends of the coil are cut and then it is welded to the end of the previous coil by using SAW process. Then, the edges on both sides of the sheet are continuously milled to make it ready for welding. Final shape of the pipe is achieved while the sheet passes through the forming rollers. Simultaneous to forming, the spiral seam of the shaped sheet is continuously made from inside and outside through Submerged Arc Welding (SAW) process and the pipe is cut at the intended length. Then, the two ends of the pipe are beveled by a special milling machine and are tested by hydrostatic pressure based on standard criteria. In the final stage, the pipe is inspected in view of dimensional specifications and other standard criteria and the necessary controls are made and the pipe is finally sent to the warehouse.

Table of specifications of steel pipes at the Roll Bending Factory

Thickness (mm) Weight (Kg)
20 6.4 69.38 Minimum thickness
7.1 87.7 Average thickness
8.7 107.12 Maximum thickness
22 5.6 76.42 Minimum thickness
7.1 96.63 Average thickness
8.7 118.06 Maximum thickness
24 6.4 95.26 Minimum thickness
11.1 163.93 Average thickness
14.3 227.7 Maximum thickness
26 6.4 103.15 Minimum thickness
10.3 165.02 Average thickness
14.3 227.7 Maximum thickness
28 6.4 111.2 Minimum thickness
11.1 191.58 Average thickness
14.3 245.68 Maximum thickness
30 6.4 119.25 Minimum thickness
11.9 220.12 Average thickness
20.6 376.63 Maximum thickness
32 6.4 127.3 Minimum thickness
11.9 235.09 Average thickness
22.6 402.54 Maximum thickness
34 6.4 135.35 Minimum thickness
14.3 299.64 Average thickness
25.4 252.27 Maximum thickness
36 6.4 143.24 Minimum thickness
14.3 317.27 Average thickness
25.4 556.59 Maximum thickness
38 7.9 186.46 Minimum thickness
19.1 445.52 Average thickness
31.8 731.80 Maximum thickness
40 7.9 196.39 Minimum thickness
19.1 469.55 Average thickness
31.8 771.8 Maximum thickness
42 8.7 227.05 Minimum thickness
20.6 531.57 Average thickness
31.8 811.79 Maximum thickness
44 8.7 237.99 Minimum thickness
20.6 557.47 Average thickness
31.8 851.79 Maximum thickness
46 8.7 248.72 Minimum thickness
20.6 528.87 Average thickness
31.8 890.99 Maximum thickness
48 8.7 259.66 Minimum thickness
20.6 608.78 Average thickness
31.8 930.99 Maximum thickness
52 9.5 307.25 Minimum thickness
22.2 711.03 Average thickness
31.8 1010.98 Maximum thickness
56 9.5 330.91 Minimum thickness
22.2 766.32 Average thickness
31.8 1090.18 Maximum thickness
60 9.5 354.8 Minimum thickness
22.2 822.16 Average thickness
31.8 1170.17 Maximum thickness
64 9.5 378.7 Minimum thickness
22.2 878 Average thickness
38.1 1250.15 Maximum thickness

The above amounts are based on 70 degrees.
Low grades may be produced with higher thicknesses.